Plastic and rubber products

Function
Application
Product
Solution / Result
Cleaning
#120 – Cleaning away chips from thermodur press mold.
AIR NOZZLE: 9015 W
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X
AIR NOZZLE: 9015 W

Solution
The air nozzle SILVENT 9015 W improved the cleaning of the mold.

Result
Improved the quality of the application due to no chips left in the mold after cleaning.

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Cleaning
#121 – Cleaning away powder after grinding operations in the finishing process.
AIR NOZZLE: 703 L
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X
AIR NOZZLE: 703 L

Solution
The air nozzle SILVENT 703 L provided a more efficient blowing force and reduced the sound level.

Result
Improved the quality of the application with cleaning all parts free from powder.

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Drying
#122 – Dry cooling water.
AIR NOZZLE: 463 L
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X
AIR NOZZLE: 463 L

Solution
The angles of the air nozzles in SILVENT 463 L optimized the drying process and made sure that whole product got dry.

Result
Improved the productivity and reduced the air consumption.

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Cooling
#123 – Cooling and removing parts of plastic from molded products in the molding process.
AIR NOZZLE: 209 L
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X
AIR NOZZLE: 209 L

Solution
The Silvent air nozzle SILVENT 209 L improved the cooling effect and easily cleaned away the "spure" of the injected plastics.

Result
Improved the productivity and avoided production stoppages.

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Transporting
#124 – Ejecting products from mold after molding press.
AIR NOZZLE: 209 L
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X
AIR NOZZLE: 209 L

Solution
The air nozzle SILVENT 209 L have a wider coverage and improved the ejection of products from the mold.

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Transporting
#125 – Ejecting products from mold after molding press.
AIR NOZZLE: 973
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X
AIR NOZZLE: 973

Solution
The air nozzle SILVENT 973 improved the blowing force and blowing coverage.

Result
Improved the productivity with less production stoppages due to manually remove stucked parts.

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Transporting
#129 – Transporting parts in desired direction in mechanical feeders.
AIR NOZZLE: 941
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X
AIR NOZZLE: 941

Solution
The air nozzle SILVENT 941 provided a better coverage and a better blowing force.

Result
The air nozzle reduced the noise and the air consumption.

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Drying
#132 – Cleaning away cooling water after extrusion machine.
AIR NOZZLE: 463 L
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X
AIR NOZZLE: 463 L

Solution
The air nozzle "doughnut" SILVENT 463 L improved the blowing coverage.

Result
Improved the drying effect and made sure that no water was passing though to the next area.

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Drying
#134 – Drying parts in dimenisonnal and quailty control.
AIR NOZZLE: 703
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X
AIR NOZZLE: 703

Solution
The air nozzle SILVENT 703 was used to create a fixed blowing instead of the previous manual blowing.

Result
Improved the efficiency of the application by improving the drying. Also reduced the noise level and eliminated the manual handling.

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Drying
#135 – Drying off cooling water after cooling process.
AIR NOZZLE: 463 L
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X
AIR NOZZLE: 463 L

Solution
The angles of the air nozzles in SILVENT 463 L optimized the drying process and made sure that whole product got dry.

Result
Improved the efficiency due to less machinery stoppage cased by water remaining on the dried product. The SILVENT 463 also reduced the energy consumption compared to the previous used solution.

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Cleaning
#116 – Cleaning away chips from machining plastics.
AIR KNIFE: Silvent 300
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X
AIR KNIFE: Silvent 300

Solution
A specially designed air knife that made it possible to automate the blowing process.

Result
The air knife provided a better blowing coverage and therefore saved time for the operator.

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Transporting
#119 – Ejecting o-ring after thermo-setting molding.
AIR KNIFE: 304 Z+
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X
AIR KNIFE: 304 Z+

Solution
The air knife SILVENT 304 Z+ improved the control and ejection of the O-rings.

Result
Improved the quality of the application with less machine stoppages due to O-rings stuck in the mold.

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Cleaning
#126 – Cleaning away parts after molding in molding press.
AIR KNIFE: Silvent 300
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X
AIR KNIFE: Silvent 300

Solution
A custom designed air knife that improved the blowing efficiency.

Result
Reduced the noise level.

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Transporting
#128 – Transporting finished products after molding press.
AIR KNIFE: Silvent 300
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X
AIR KNIFE: Silvent 300

Solution
A specially designed air knife that increased the blowing force.

Result
The air knife is an alternative to a mechanical conveying of products. The air knife avoided that parts blocked the way.

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Cooling
#130 – Cooling products before quality control in molding press.
AIR KNIFE: Silvent 300
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X
AIR KNIFE: Silvent 300

Solution
A specially designed air knife that improved the control of the cooling.

Result
The air knife improved the productivity and the cooling time.

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Drying
#131 – Drying after vulcanization bath.
AIR KNIFE: Silvent 300
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X
AIR KNIFE: Silvent 300

Solution
A specially designed air knife that increased the efficiency and the blowing coverage.

Result
The air knife improved the blowing force and the drying time.

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Cleaning
#114 – Cleaning after changing pigment for extrusion plastic.
AIR GUN: 755-L
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X
AIR GUN: 755-L

Solution
The air gun SILVENT 755-L improved the blowing efficiency.

Result
The air gun reduced the noise and improved the blowing efficiency which decreased blowing time.

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Cleaning
#117 – Cleaning away chips from machining plastics.
AIR GUN: 2973
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X
AIR GUN: 2973

Solution
The air gun SILVENT 2973 improved the blowing force.

Result
The air gun improved the efficiency and saved time for the operator.

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Cleaning
#118 – Cleaning o-ring molding without scratching.
AIR GUN: 007-P
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X
AIR GUN: 007-P

Solution
The air gun SILVENT 007-P prevented scratches.

Result
Improved the quality with less scratches on the expensive mold.

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Cleaning
#127 – Cleaning away parts after molding in molding press.
AIR GUN: 007-P
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X
AIR GUN: 007-P

Solution
The air gun SILVENT 007-P improved the blowing efficiency.

Result
Reduced the noise level.

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* Cleaning
#133 – Cleaning away parts after molding in molding press.
AIR GUN: Pro One-AS
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X
AIR GUN: Pro One-AS

Solution
The air gun Pro One-AS helped to remove parts from the used molds and to protect the operator.

Result
The air gun is provided with an air shield that prevent hot rubber parts from bouncing back at the operator. The air gun also protected the operator from air embolism, a problem the company had before. The air gun also reduced the noise.

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* Cleaning
#136 – Cleaning carbon parts and blind holes from dust.
AIR GUN: 007-P
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X
AIR GUN: 007-P

Solution
The air gun SILVENT 007-P improved the efficiency and decreased the sound level.

Result
Installing the air gun made it possible to reduce the noise by 8 dB(A) for each work station. This is almost 50% reduction, a 10 dB(A) reduction is perceived by the ear as a halfing of the sound.

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Cooling
#137 – Cooling bricks on conveyor in molding press.
AIR KNIFE: Silvent 300
X
AIR KNIFE: Silvent 300